This article introduces a problem-solving case study through the use of the Straight Cut Retort CPP film ‘DC061’.
Challenges
Retort food is popular among caregivers. However, many complaints were revealed:
- The retort food pouches do not cut straight, causing spills and burns from hot contents.
- Some facilities use scissors to open the pouches, but there are safety concerns about keeping scissors nearby in home care environments.
Based on this feedback, they not only considered the variety of retort foods but also began to explore packaging materials that are easy to use for caregivers.
They consulted Toyobo and were introduced to the “Straight Cut Retort Sealant.”
Key Points of the Solution
- The “Straight Cut Retort Sealant” ensures that the package cuts straight without tearing, preventing spills and burns.
- Developed specifically for retort food, it also has excellent heat resistance and heat seal properties.
- Test market showed positive results across all age groups, from children to the elderly.
The Unique Technology
Toyobo’s “Straight Cut Retort Sealant” incorporates a unique technology that allows the film to cut straight without tearing. This feature is integrated into the inner sealant layer, ensuring a straight cut on both the front and back surfaces.
Conclusion
The discovery of this film material has provided a clear path towards the product launch, with significant confidence gained from the test marketing results.


